In the world of bearings, there are many different types to choose from. For certain applications, magnetic bearings trump their mechanical counterparts in several regards. In order to understand how the bearing will perform, using a simulation tool to calculate design parameters is a good idea.
An axial magnetic bearing using permanent magnets. The axial and radial direction are represented by z and r-axes respectively. The magnetization direction of the permanent magnets is shown as black arrows.
When to Use Magnetic Bearings
If you want one part of a machine to support another part, and still allow rotation or linear movement, you will need to use what’s called a bearing. Bearings can be either mechanical or magnetic, and there are many different categories within these two as well, including plain, fluid, flexure, etc. For example, fluid bearings use gas or liquid to carry the load, while flexure bearings utilize a bending load element to support motion. In the case of magnetic bearings, the load is of course instead carried by a — you guessed it — magnetic field.
In other words, magnetic bearings support loads via magnetic levitation. Reducing friction is important for efficiency and safety reasons, so you can imagine that providing load-support without physical contact is very beneficial. Magnetic bearings operate with very low friction and without mechanical wear while also supporting almost limitless speeds (there is no known max relative speed for magnetic bearings!). Many magnetic bearings use permanent magnets for carrying the static load, and are so referred to as “permanent magnet bearings”. Permanent magnet (PM) bearings are used in a variety of machinery, including generators, pumps, flywheel energy storage systems, and more. The use of PM bearings is especially beneficial in flywheel storage systems as they can operate without lubrication, a desirable trait considering that the bearings operate in a vacuum in this case.
Simulating a Permanent Magnet Bearing
Just as there are different types of bearings, there are also a variety of motions these can exhibit: axial rotation, spherical rotation, linear motion, or hinge motion. Again, the purpose of incorporating a bearing will dictate what motion is most appropriate. For those of you who are interested in calculating design parameters for axial PM bearings, we have a great model in our Model Gallery that shows you how to do just that. The model computes important design parameters such as magnetic forces (radial and axial) and stiffness as a function of the axial displacement in the z-direction.
|Sensitivity of the axial magnetic force with respect to the axial displacement. The negative of this plot is the axial magnetic stiffness coefficient.||PM bearing: 3D model depicting the magnetic flux density norm at an 8 mm axial displacement.|
Intrigued? The full model documentation offers instructions on how to create this model. Check out the Axial Magnetic Bearing Using Permanent Magnets entry in the Model Gallery.
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